Mining/Metals/Minerals

Mineufacturing: Lessons in Partnerships

Today, we are seeing the transformation of many mining companies to move to a manufacturing way of thinking or what we call “Mineufacturing”.  The level of maturity in managing variability… Read more »

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A case study: Comparison of MV and LV solutions for mine conveyor applications

Conveyor applications are some of the most common, and the most essential, in the mining, minerals, and metals industries. Typically motors for conveyor applications range from several kW to 1200… Read more »

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Filed Away and Forgotten? Keep Power and Utilities Continuous Improvement Strategies Top of Mind

If your manager came to you today and asked you ‘how could we improve profitability ’, what would you say? Would you respond in directives, such as “optimize designs”, “lower… Read more »

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From Mining to Mineufacturing

Digital disruption in mining is gaining momentum fueled by the intensifying zeal of industry leaders to adopt attested manufacturing philosophies like Lean Manufacturing, Just-in-time production and Total Productive Maintenance.  Led… Read more »

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The Perfect Mining Production Day, Each and Every Day

I’ve had some very interesting conversations recently that have made it clear to me there is a lack of understanding on how to improve a production organisation. My ex-colleague from… Read more »

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Is the High Cost of Doing Business in the MMM Industry Too Heavy a Load to Carry?

Would you, or could you, do more to help your company’s profitability if you were financially compensated? That is, would you purposely look for opportunities to save money, lower operating… Read more »

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Why Proactive UPS Maintenance is Crucial to Preventing Industrial Equipment Failure

Industrial environments can be harsh in terms of temperature, humidity, vibration, dust and all sorts of other elements. Given that, companies tend to take steps to protect the equipment and… Read more »

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3 Easy Steps to add Flexibility to Process Pressure Measurement

Everything matters in marketing. The needs and wants of users from Energy, Buildings, and Industrial domains show similar trends. Though they differ in the business landscape, all users are looking to add flexibility to their… Read more »

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Leverage IIoT to Predict Asset Failure and Reduce Cost

Technology triggers like the Industrial Internet of Things, big data analytics, mobility and workflow collaboration represent new opportunities for significant improvements in asset reliability, efficiency and safety in the power… Read more »

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How Can We Make Automation Architectures fit Industry?

From the inception of the digital technology revolution, automation system architectures have been defined based on the constraints imposed by hardware, software, networking, power and cost imposed by the available… Read more »

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Are you doing everything you can to protect your operation from severe weather?

As someone who has worked in the mining and metals industry for many years, I am always looking for new specialty solutions that  could be aligned with this industry.  One of… Read more »

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The next BIG THING for Industrial Energy Management is BIG DATA: Get Ready!

As I reflect on the brilliantly written blog, “Industrial Process Data – A Potential Productivity Gold Mine”, by my colleague John Boville, I’m reminded about the impact of industrial energy… Read more »

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IT / OT Convergence Part 2 – Realizing the benefits of a connected enterprise

The concept of the connected enterprise is based on the use of open IT standards as a means of connecting devices, equipment, processes and systems in a way that promotes… Read more »

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Open Architectures in Control

Businesses today, across a broad spectrum of industries, are looking to deploy integrated and cost effective automation solutions from the plant floor to the wider enterprise. As well as for… Read more »

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The central control room in 5 basic disciplines

A central control room is the dream of any intensive operation: The desire to have in a single location,  several remote operations and the ability to take business decisions. But… Read more »

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Sustainability driving competitive advantage for the mining industry

For some time I have been thinking about the realism of society moving towards a sharing culture. What happens when we “borrow” instead of “buy”? I was reminded of this… Read more »

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Virtual reality training for mineral processing plants

In previous posts I have stressed the challenges the mining industry is already facing in trying to close the “qualified” workforce gap. The following “gap” figures help reinforce the message that… Read more »

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With Invensys Acquisition, Energy Meets Automation

When most people think of “the future” they invariably gravitate toward consumer devices: Google Glass, privatized space travel and wristwatches with voice and video. The future once promised on Saturday… Read more »

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The Mill of the Future and Technology Enablers

Lately, there have been numerous technical evolutions related to new metallurgical process, equipment, and software technologies. The idea of this blog is not to tackle such technologies, but try to… Read more »

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Embracing IIoT One Step at a Time

What stands in the way of progress is not technology – it’s us. It’s our desire to stay inside our comfort zone where we happily repeat familiar behaviors. If you… Read more »

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What’s the best way to maintain an electrical system?

An electrical network is the lifeblood that drives business operations. Network operators and plant managers face a two-fold problem: maintaining their networks to ensure uninterrupted power while dealing with budget… Read more »

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Secure Power services: why a smooth “handover” is vital to a lifecycle approach

Commercial and industrial assets such as ships, airports, manufacturing plants, oil rigs, or hospitals involve highly specialized systems that need power protection and cooling to keep these mission-critical applications secure… Read more »

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Is it always true…”if it ain’t broke, don’t fix it”?

Last month, we celebrated the 40th anniversary of the cell phone.  It was in April 1973 when a Motorola engineer used the famous DynaTAC brick phone to make the historic… Read more »

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Protective Gear for Workers: Does your facility meet labeling requirements?

Electricity – I have heard it called ‘an invisible servant’. It is one of those things in life which you can’t see but you know is there. Most of the… Read more »

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“Arc Flash” vs. “Internal Arc Resistance” – A tale of two terms

I work for an electrical equipment manufacturer. So, when customers ask for the arc flash characteristics of our medium-voltage switchgear, I scratch my head. Because it doesn’t have any. Similarly,… Read more »

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The next BIG THING for Industrial Energy Management is BIG DATA: Get Ready!

As I reflect on the brilliantly written blog, “Industrial Process Data – A Potential Productivity Gold Mine”, by my colleague John Boville, I’m reminded about the impact of industrial energy… Read more »

2 Comments

The central control room in 5 basic disciplines

A central control room is the dream of any intensive operation: The desire to have in a single location,  several remote operations and the ability to take business decisions. But… Read more »

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Building a company greater than the sum of its parts

No doubt you have heard that Schneider Electric has acquired Invensys. There has been much speculation about the details of this deal among our customers, partners and suppliers, in the… Read more »

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Smart Control Harnesses the Industrial Internet of Things

In the last blog, we described how the second transformation pillar – Augmented Operator – enhances knowledge automation by deploying mobile HMI operator panels to empower operator autonomy with the… Read more »

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Five Ways to Improve Energy Efficiency in your Process

It’s easy to understand why Industrial Energy Management often starts with the building utilities, such as HVAC adjustments, boiler tuning, lighting upgrades, and air compressors: 1. The role of the Energy… Read more »

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